The other Max is from Chariot of the Dogs. Remember the second Sam & Max that escaped from THEM's ship? They've been off having time travel adventures this whole time.
Yes, Sal's dead. Sam Jr. is probably dead if you left him inside Max. You had the option to pick him up at any time after you put him on the platter. The giant cockroach was just a bit of Sam & Max randomness. For reference, here's a list of everyone that died in 305.
Girl Stinky, Skun-ka'pe, Sammun-Mak, Skun-ka'pe's minion (those four were all on Skun-ka'pe's ship when it exploded), Sal, Max, Alternate Sam, and possibly Sam Jr. if you didn't pick him up.
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"Always expect the best of others... And watch as your hope is crushed like crackers in a fat man's bed. And the fat man is angry. And the fat man has a sledgehammer. And the fat man is yelling 'DIE, CRACKERS, DIE!!'"
- Rat, Pearls Before Swine
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